NON-METALLIC GEARS FOR DEMANDING APPLICATIONS TO REDUCE NOISE, GEAR SHOCK AND VIBRATION
Advantages
- Replace Cast Iron, Steel, Delrin, Nylon
- Run without Lubrication up to 1200 ft/min
- Reduce Wear, Maintenance, and Oil Contamination
- Gain Higher Speeds
- Reduce Noise up to 6 dBA
- Reduce Gear Vibration and Shock
- Reduce Weight, i.e. Less Mass in Stop-and- Go Operations
We will size the gear for you. Send in the Gear Card or e-mail your application data!
The Gear Material
- Stress-Free, Crystalline Structure
- No Moisture Absorption
- Dimensionally Stable
- Self-Lubricating
- Cast Around Metal Hub
- Light-Weight (0.037 lb/in3)
- Resistance to Corrosion and Chemicals
- Replaces SS in Many Applications
The Metal Core
Advantages and Benefits:
- High Torque Transmission
- Secure Shaft Attachment
- Bolt Holes/Bolt Circle Placed in Metal
- Even Torque Distribution to Gear Mesh
- Dissipates Heat, Cuts Thermal Expansion of Composite up to 50 %
- Absorbs Stresses Generated on Keyway
- Metal Core Available in CRS, SS or AL from 1/2" to 16" Diameters.
Gear Machining
- Precision Machined from Stocked Bars
- Sizes to 36" OD, Ring Gears to 8' OD
- Easily Machined
- Keyway Cut into Metal Core
- Gear Backlash to Compensate for Swelling Not Required
- Can Be Machined with High Accuracy - to AGMA Class 10
- Bore in Metal Core Used as Reference for Concentric Gear Machining
- Gears Can Be Purchased Finished Machined or
- Material Bar Stock Available for Machine Shops
Durability Calculation & Engineering Design Assistance
Our proprietary gear durability calculation was developed by Intech engineers to assess the number of hours of trouble-free performance for the specific conditions of your application. The durability calculation is based on data derived from years of laboratory testing and gear design.